Abstract
As the number of smartphones and other mobile devices with super-fast charging capabilities continues to grow, so does the need for high-quality, reliable MLCCs for use in their charging ports.
We introduce you the adoption outlook of 35V-class medium-voltage MLCCs driven by the expansion of high-power fast charging, as well as Samsung Electro-Mechanics' Flying Capacitor MLCCs featuring high-capacitance/Low ESR characteristics suitable for high-efficiency Charge Pump circuits.
1. Adopting 35V Medium-Voltage MLCCs: An outlook amid the expansion of Super Fast Charging
Devices including smartphones equipped with 60W or 100W+ super fast charging capabilities continue to increase in numbers. Following this tendency, the MLCCs used in power management ICs (PMIC) and charging circuits are also going through rising needs to transition their rated voltage from 25V → 35V to enhance power efficiency and secure component reliability.
1) Why 35V?
① Increase in input voltage (USB PD 3.0/3.1 standards applied)
In order to supply power of 60W or higher, there must be an increase of voltage or current according to the formula P = VI. However, higher currents mean an increase in heat and loss. Thus, high-power chargers apply a voltage level of around 20V.② Assurance of the voltage margin
When designing circuits, it is recommended to derate the operating voltage to 50–60% of the rated voltage to account for surge voltages or transient responses. Accordingly, a medium-voltage device rated at 35V or higher is required in a 20V environment.
2) Future Outlook
As smartphone charging systems evolve from low-voltage, high-current designs to high-voltage, low-current configurations (or high-voltage charge pumps), 35 V-class MLCCs are expected to become the standard specification for both flagship and mid- to low-end models.2. Super Fast Charging and Flying Capacitors
Smartphone batteries are generally charged at around 5V. However, to deliver high power of 60W or higher through a charging cable, voltage must be increased (e.g., 10V~20V) to reduce heat generation. At this time, the internal Charge Pump of the smartphone lowers the high input voltage by half while doubling the current, and the Flying Capacitor plays the role of an "energy carrier (basket)" that stores and transfers electrical energy in this process.
1) Why Flying capacitors?
① High efficiency
Generally, DC-DC converters use inductors to achieve high efficiency, whereas Charge Pump circuits convert voltage in integer multiples (2:1, 4:1) using Flying Capacitors without inductors, minimizing switching loss and voltage redistribution loss to achieve ultra-high efficiency of 97~98% or higher. This is the core technology that allows smartphones to stably accommodate high power of 60W or higher without excessive heat generation. In particular, Samsung Electro-Mechanics Flying Capacitors secure Low ESR characteristics, making them more advantageous for higher efficiency.② Space Saving
Instead of using bulky and heavy Inductors, relatively small and thin Capacitors (MLCC) are used, making them highly suitable for devices with limited internal space such as smartphones.③ Safety
Flying Capacitor performs the role of a 'stepping stone' by dividing the voltage by 1/2, thereby also serving as protection to prevent external high voltage from directly reaching the battery.
※ Why it is called the 'Flying Capacitor'
A general MLCC has one terminal fixed to the ground. A Flying Capacitor, on the other hand, switches between different voltage levels at both terminals, switching between the input and output depending on the alternating operation. It appears to float and move in the air within the circuit, thus it is named 'Flying Capacitor'.
In order to meet the high-capacitance requirements of MLCCs used in smartphone fast-charging circuits, Samsung Electro-Mechanics is mass-producing and developing 35V mid-voltage MLCC products that offer high quality and stable electrical performance, as well as high-capacitance, low-ESR MLCCs optimized for efficient charge pump circuit configurations (Flying Capacitor applications).
Product Lineup
| Samsung | Size (inch/mm) |
Capacitance | Related Voltage |
TCC | Thickness | Data Sheet |
Sample | Remarks |
|---|---|---|---|---|---|---|---|---|
| CL10A106ML6NRN# | 0603/1608 | 10㎌ | 35Vdc | X5R | 0.8Tmax | - | Available | - |
| CL10A106ML86RN# | 0603/1608 | 10㎌ | 35Vdc | X5R | 1.0Tmax | - | Available | Metal Epoxy |
| CL05A156MPENZN# | 0402/1005 | 15㎌ | 10Vdc | X5R | 0.8Tmax | ↓ | Available | Flying Capacitor |
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